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Detailed Rotor Balancing Process

Equipment Preparation

accelerometers, laser rpm sensor, mounting stand, software application, and additional tools.

Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed.

Setting Up the Sensors

Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports.

Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading.

Starting the Program

Open the Balanset application on your PC.

Configure the software for either single-plane or two-plane balancing, based on the rotor’s characteristics and the desired outcome.

Initial Vibration Measurement

Operate the rotor at its intended working speed.

The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state.

Trial Weight Installation

Stop the rotor and attach a trial weight at a specific location on the rotor. The weight’s mass can be specified within the software (e.g., in grams).

Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase.

Determining the Corrective Mass

The software uses the measured values to automatically compute the necessary compensating weight’s magnitude and placement angle.

The calculated values are presented on-screen in both numerical and graphical formats.

Installing the Correction Weight

Attach the computed compensating weight to the rotor as indicated by the software’s output.

You can conduct interim measurements to confirm that the imbalance is decreasing as expected.

Validation and Conclusion of the Balancing Process

Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude.

If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete.

Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.

Report Generation

All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position.

Final Recommendations

Double-check that all weights and sensors are securely fastened.

Check that the rotor’s rotation is smooth and free from undue noise or vibration.

In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components.

By implementing this method, you can effectively eliminate imbalance, reduce vibration levels, and increase the lifespan of the machinery.

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